大型筒仓底部锥体表面的受力分析及仓压计算

farvict

&nbsp; &nbsp; &nbsp; &nbsp;大型筒状煤仓­­----简称筒仓是应用在选煤、化工、燃煤火力发电中的一个重要环节,用来储存原煤、精煤、混煤、煤泥等成品燃料料。煤仓末端落料口通过溜槽直接把燃煤输送到给煤机,给煤机再把燃煤均布到输煤皮带,输送到各个环节加工利用。<br>&nbsp; &nbsp; &nbsp; &nbsp;随着煤矿井下大规模机械化开采设备的使用,以及选煤厂浮选效率的提高,使得选煤厂,末煤回收率大幅度提高,这样在燃煤输送的过程中,很容易出现煤仓、溜槽、燃煤粘结挂壁,结拱堵塞的现象发生。<br>&nbsp; &nbsp; &nbsp; &nbsp;综上所述,煤仓结拱堵塞形成如下几种情况: &nbsp; &nbsp; &nbsp; &nbsp;燃煤在煤仓中粘结挂壁,层层积累,使得仓容变得越来越小,逐步形成管状落煤通道,最终结拱堵塞,落煤完全终止,煤仓停止工作。<br>&nbsp; &nbsp; &nbsp; &nbsp;为解决煤仓结拱堵塞的问题,我公司引进德国乔斯特〔JOST Company〕公司,SGZP-□-□系列煤仓双置式振动破拱排料器原版技术及图纸,从而掌握了国际先进的亚共振、振动破拱技术,彻底清除煤仓、溜槽,因煤流静置而产生的结拱、堵塞问题,配合LGCK-□-□煤流射频自动化监测系统,精确控制设备的有效运行,节能降耗。适用于煤矿井下中转煤仓,选煤厂储煤仓、缓冲仓、闸门溜槽、分流槽,因煤种水分大、黏度高、易结拱堵塞的关键部位,煤流有效助流疏导率:99.8%。是煤矿、选煤厂在煤炭中转输送环节,破拱清堵、疏通煤流的首选机型。<br>&nbsp; &nbsp; &nbsp; &nbsp;公司在制造定型产品的同时,在行业内率先提供免费的售前和售后技术支持,专业承接各种非标产品的设计与生产。密切追踪国际先进技术,同时与国内多所高校和科研院所密切合作,第一时间获得先进的技术理论支持。<br>机构及原理参阅下面图示: &nbsp; &nbsp; &nbsp; &nbsp;许多厂家看到煤仓双置式振动破拱排料器布置结构时,产生怀疑,煤仓内置的振动衬板在强大的仓压下,能否产生振动?如果无法产生振动,则对煤仓内部结拱堵塞没有任何效果,下面我们以巨大的万吨筒仓为例,计算实际工作仓压和振动衬板之间的关系。 &nbsp; &nbsp; &nbsp; &nbsp;煤仓仓容:15000T,直径:25000m,煤仓底部设计6个锥形落煤口均布,落煤口锥体斜面水平倾角为60°和72°<br>&nbsp; &nbsp; &nbsp; &nbsp;选择容易积煤的60°锥体表面铺设振动衬板,计算60°锥体表面承受的实际仓压。<div>&nbsp; &nbsp; &nbsp; &nbsp;</div> &nbsp; &nbsp; &nbsp; &nbsp; 煤仓锥体斜面受力分析如下: &nbsp; &nbsp; &nbsp; 1.仓容:15000T,计算筒仓最底部理论水平截面承受的实际仓压。(所有单位采用国际计量单位)<br>&nbsp; &nbsp; &nbsp;<div>&nbsp; &nbsp; &nbsp; 2.仓容:Gm=15000t<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;=15000000Kg<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;=1.5×10ⁿKg(n=7)×9.8<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;=147000000N<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;=1.47×10ⁿN(n=8)<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;=147000KN<br>&nbsp; &nbsp; &nbsp; &nbsp;</div><div>&nbsp; &nbsp; &nbsp; &nbsp;3.筒仓直径:25000M,最底部理论水平截面积:<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;S=Π×(D/2)² <br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;S=3.14×(25000/2)²<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;S=490.625M²<br>&nbsp; &nbsp; &nbsp;&nbsp;</div><div>&nbsp; &nbsp; &nbsp; &nbsp;4.筒仓最底部理论水平截面仓压:<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; Pa=Gm/S<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; =147000/490.625<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; =299.178KN/M²<br>&nbsp; &nbsp; &nbsp; &nbsp;&nbsp;</div><div>&nbsp; &nbsp; &nbsp; &nbsp;5.水平倾角60°煤仓锥体表面压强:<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; P=Pa×cos60°<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; =299.178×1/2<br>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; =148.589KN/M² <br>&nbsp; &nbsp; &nbsp;&nbsp;</div><div><div style="text-align: center;">&nbsp; &nbsp; &nbsp; &nbsp;6. 5.5Kw振动电机激振力100KN</div>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;&nbsp;<div>&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;5.5Kw×2=200KN</div><div>&nbsp; &nbsp; &nbsp; &nbsp;</div><div>&nbsp; &nbsp; &nbsp; &nbsp;7.&nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;P<5.5Kw×2</div></div> &nbsp; &nbsp; &nbsp; &nbsp;上述计算结果告诉我们2台5.5Kw,完美解决衬板承受的仓压问题。 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;华维测控技术工程有限公司 &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp; &nbsp;2020-03-01

煤仓

仓压

筒仓

结拱

振动

锥体

燃煤

堵塞

溜槽

选煤厂